2006 sportster 883 manual transfer case

Set an appropriate oil drain pan under the transmission oil drain plug at the rear of the primary. Steering head bearings should be adjusted according to service manual procedure, if necessary. Harley davidson xl883c sportster 2008 service repair manual. When it does complete the shift into the new gear mode, you will most likely hear a clunk the range sleeve inside the transfer case disengages from its mating spline from under your car. Motorcycles on autotrader has listings for new and used 2004 harleydavidson sportster motorcycles for sale near you. Your clymer manuals harleydavidson xl883 xl1200 sportster 200420 m4274 online manual is viewable with a magazine reader and features the same content as the printed manual. For 43 years, there is enough in common that we did not feel the need to create a whole new book. I thought a 175 main would be to small for a 1200 but thats the jet it tells me it needs. Yeah the shop manual was very clear about it too, and yet i just had to try a short cut. Harley davidson xl883 xl883c sportster custom service. Download 2002 harley 883 sportster service manual xlxlh 883. Harley davidson xl883r sportster 883r 2004 2005 2006 service manual provides stepbystep instructions based on the complete disassembly of the machine. Harley davidson xlxlh 8831200 troubleshooting download. I followed my harley davidson sportster service manual to do my.

Also available 19912003 harleydavidson xl883 xl1200 sportster online manual the. Major repairs are covered in the harleydavidson service manual. I have purchased a 08 harley and want to continue to use mobil 1 motor oil but use 20w50 in the engine. The evolution sportsters have wet clutch and primary drives.

Such major repairs require the attention of a skilled technician and the use of special tools and equipment. Manual for harley davidson xl sportster 0406 this item fits the following applications. Your 2006 harleydavidson xll sportster 883 low values. Theres no feeling on earth like getting in the saddle of a simple, fun machine and just letting go.

Buy clymer harley davidson xl sportster 04 06 manual m4271. Harleydavidson sportster motorcycle 200420 service. If i was still maintaining it traded it awhile back id be using what i use in my 07 electra glide vr1 20w50 dino in. Start the sportster and let it idle in place for three to five minutes. I know oil brand choice is like religion so im not asking which brand is better but i would like to find out whether it is best to go with a 20w50 motor oil or a 75w90 gear oil in.

A broken shifting fork in the transfer case will cause your. In this harley davidson sportster maintenance video youll learn how to disconnect the battery, check the charging syste. Baker drivetrain harleydavidson transmission and parts. Park the sportster on a flat, level work area with good ventilation. The harleydavidson sportster is a line of motorcycles produced continuously since 1957 by. So am really enjoying the new 05 flh got back from the hd shop with the gasket and oring set for the primary fluid change and plan on doing it tomorrow am prior to riding. Harley davidson xl883r sportster 883r 20042006 manual. Cycle electric repl stator for 60 series chrging kit xl 91. Sportster harleydavidson xl883 xl1200 manual 19912003 the cyclepedia press llc 19912003 harleydavidson sportster 883 and sportster 1200 online service manual features detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and written by a professional technician. I am a recent convert to the harley sportster from a dirt bike background.

Buy dorman 926 883 transfer case control lever for select dodgeram models. The 2006 harleydavidson xl 883c sportster 883 custom and all other motorcycles made 18942020. The transfer case indicator light will flash until it is complete. What is the cause of hard shifting on a 2006 harley davidson xl 883. Harleydavidson sportster evolution transmissionprimary. Harley davidson sportster maintenance video part 1 youtube. This is the same type of service manual your local dealer will use when doing a repair. The service manual calls out hd 20w50 oil in all locations, but the kid at the service desk recommended belray, blue purple, you name it gear oil for the transmission, he said you could. Any 2006 1200 owners move up a jet or shim the needle. How to change the primary oil in a 1996 harleydavidson sportster. Find new and used 2004 harleydavidson sportster motorcycles for sale by. The bestselling model of the line, the sportster emerged from the relatively dark ages of the 1950s with the introduction of the evolution motor in 1986 and burst into the future, its raw power mesmerizing harley performance acolytes everywhere.

Harley davidson sportster repair manual 0406 by brian kohn issuu. It is recommended to change the oil at 1,000 miles, then every 10,000 miles after that. Harley davidson sportster 2006 service manual provides stepbystep instructions based on the complete disassembly of the machine. Harleydavidson xl 883 sportster technical specifications. The official factory service manual by harleydavidson. What oil to use in harleydavidson primary drives hi, i have been using your mobil 1 mx4t mobil 1 racing 4t 10w40 for 4 years and love it in my japanese motorcycles. Harleydavidson sportster evolution transmissionprimary oil. Free standard shipping is limited to locations within the continental united states and alaska. Just ask anyone whos had the pleasure of riding a sportster 883. How to remove the primary cover off your sportster. Clymer harley davidson xl sportster 0406 manual m4271. Could low octane fuel cause your 2006 harley sportster.

Select a 2006 harleydavidson xll sportster 883 low trade. The 2006 sportster service manual states that the bike should be on the jiffy stand or side stand for you nonhd types when checking the oil. This item cycle electric repl stator for 60 series chrging kit xl 9103 0712 xl1200 0406 new harley davidson motorcycle 32 amp stator for sportster 1200 xl1200 883 custom iron low roadster xr1200 xr1200x 2999707a, 2999707, 2999707a, 2999707. Transfer case components free delivery possible on eligible purchases. Im a bit confused as to the best oil weight to use in the primarytranny of my 12 48. Stop the engine and let it cool for at least 10 minutes. Elimination of the transmission trap door, new shape hamcan, exhaust.

Find new and used 2006 harleydavidson sportster motorcycles for sale by motorcycle dealers. We believe in being allin to go allout is reflected in our quality motorcycle parts. Xl883 models xl1200 models transmission 20042005 2006on. What is the cause of hard shifting on a 2006 harley. Install the sixteen case cover screws and washers in sequence with a 316 in. I found a site that has a number of hd manuals that can be downloaded in pdf if anyone has interest in these. It is this level of detail, along with hundreds of photos and illustrations, that guide the. This manual is the most detailed, indepth resource for repairing and maintaining your harleydavidson motorcycle available. This detailed and comprehensive manual covers 20042006 harleydavidson xl sportster models. Noted for distinct styling and exhaust sound, harleydavison has established itself as a worldrenowned brand and is a major influential source of the modern. In 1997, harleydavidson set a new overheadvalve engine in a narrow, nimble frame and the sportster legend was born. Motorcycle shippers launches new transport technology. Again, any transfer case with 4lo regardless of make or model will exhibit this same. Year model engine displacemnt litercs cc engine oil with filter qts.

The harleydavidson xl883 xl1200 sportster motorcycle online service manual features detailed, fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and written by a veteran dealer trained technician. Founded in 1903, harleydavidson is an american motorcycle manufacturer that specializes in heavyweight motorcycles designed for highway cruising. What weight is transmission oil for a harley sportster. In the 2006 model year, harleydavidson released the xr1200 sportster in. Mount the sportster on a service stand to support it in a level, upright position.

How to remove the primary cover off your sportster harley. It contains everything you will need to repair, maintain, rebuild, refurbish or restore your motorcycle safely and efficiently. Wrenches openend, boxend and combination wrenches figure 10 are. In this version sold from year 2005, the dry weight is 251. This guide will show you how to change the oil in the transmission of the evolution motor of the harleydavidson sportster. Software free delivery possible on eligible purchases. Recommendations for transmission and primary oil vtwin. Your owners manual contains instructions for operation and minor maintenance. Harleydavidson xl883 xl883c sportster workshop service manual 20052010 improved pdf manuals have. Not sure of the legality of this so keep this in mind if you decide to download anything. Baker drivetrain offers custom harleydavidson transmissions and parts. However, in 2014 harley gave the bike a substantial update, changing how it was wired, how the fuel injection. Harleydavidson sportster history 197020 haynes manuals.

Answer mobil1 vtwin 20w50 in my engine and mobil1 75w90 gear oil for the tranny will work fine, or buy the 32 ozs for the tranny at your hd dealer. Select a 2006 harleydavidson xl sportster 883 motorcycle. This harley davidson sportster xlh883 xlh883 883 service manual download describes the service procedures for the complete motorcycle. The harleydavidson xl 883 sportster model is a custom cruiser bike manufactured by harleydavidson. Harleydavidson sportster models owners manual 2005 harleydavidson sportster models owners manual 2005 harleydavidson sportster models owners manual 2005 download. How to change primary oil in a harley davidson sportster 1200 subscribe and share. How to change the primary oil on vehicles it still runs. Harley davidson sportster 2006 service repair manual. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. The current haynes manual for the harleydavidson sportster covers recently produced models from 20, but goes back all the way to 1970. Harley davidson sportster primary oil change youtube. Follow the sportster maintenance schedule recommendations to ensure that the chopper is in peak operating condition and the emission levels are with in the standards set by statescounty resources board.